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Ultimate Taco - Part Cuatro

Photography by Fred Williams
It looked so nice, for a little while.



Ah geez, it's time to go on the big trip, and the truck isn't exactly dialed in. You would think that big-time magazine guys would have plenty of time to get their junk done, but as usual we kept pushing the buildup of our Ultimate Tacoma further and further so that even with extra time we had even more extra work. Funny how that works. We keep promising ourselves that we'll start a project and build it really simple to keep it on time, but you know how that goes.

So this month we'll give you a quick recap, show you some of the final touches, and then next month fill you in on all the extra bits and pieces that we brought along for fun. Also next month we'll give you an overview of how the truck did on the trip, what we would change, and where you can see it in person. So dig in.




As you may recall, we started with an '01 Toyota Tacoma, and went straight to Marlin Crawler to get some dual transfer cases. Then we headed for 4-Wheeler's Supply in Phoenix, where we did a dual axle swap and put a high-pinion Dynatrac Pro-Rock 60 in the rear and Dana 44 in the front. Both axles are stuffed with Detroit Lockers, gears, and shafts from Drivetrain Direct, and are attached to the frame with a four-link suspension with a Panhard bar and Bilstein's Rockcrawler shocks.The truck was also given a complete rollcage and bed bobbing while there, and then outfitted with Teflon-coated wheels from American Racing and 37-inch Krawlers from BFGoodrich. Meanwhile, the front of the Taco got a Poison Spyder Custom's bumper and a Warn 9500XP winch.

  • After we gave the Taco some more incoming air via the TRD Supercharger last month, we took the truck to Flowmaster in Santa Rosa, California, to be fitted for a new exhaust. Last year's Avalanche has a good-sounding Flowmaster under it, but we wanted more rumble from our Taco, so we chose the new Super 40 muffler. Designed to replace and surpass the old 40-series two-chamber muffler, the Super 40 claims more horsepower and better exhaust flow.
    After we gave the Taco some more incoming air via the TRD Supercharger last month, we took
  • We used PN 962545 with a 5x10x13-inch case and a single 2 1/2-inch inlet and outlet.
  • The pitch from Flowmaster about less interior sound but still plenty of exterior sound was right on target, and our 3 1/2-inch polished stainless steel exhaust tip is cool, and still protected up underneath our bed.
    The pitch from Flowmaster about less interior sound but still plenty of exterior sound was
  • While the truck was getting painted, we seriously considered the consequences of our narrowed bed. We're not fans of the local authorities giving us the hairy eyeball, so we came up with a plan for removable fenders.
    While the truck was getting painted, we seriously considered the consequences of our narro
  • We visited our buddies at DesignIt Prototype and Fabworx where we first rolled and then bead-rolled some aluminum sheetmetal to cover the tires.
    We visited our buddies at DesignIt Prototype and Fabworx where we first rolled and then be
  • The adding of a rolled bead makes the thin material stiffer.

Next we built a framework out of some tubing to support the fenders and attached them with some buttonhead cap screws. At the axle we welded a piece of 1 1/2-inch tubing to the link tower, and then the fender's framework of 1 1/4-inch tubing would slide in. By using another angle-cut piece of 1 1/2-inch as a sleeve, the fenders would line up perfectly. Then to keep them in place on the highway we used some removable pins. This allowed us to remove the fenders once we were at the trail, and store them in the bed of the truck, or at camp. Thus we were legal for the trip, and since a few of our friends got warnings along the road portions of UA, we felt like smart guys for having our "ugly" fenders.

  • Finally it was time to spray the paint, and we knew from the start that we wanted this truck to be orange. The need for a bright color to stand out was important, both as a cover truck, and as the lead vehicle for Ultimate Adventure. In addition, all the external tube work and frame modifications were sprayed with black.
    Finally it was time to spray the paint, and we knew from the start that we wanted this tru
  • To give the truck its own style, we gave it a semiflat green detail stripe and hood accent with a black pinstripe.
    To give the truck its own style, we gave it a semiflat green detail stripe and hood accent
  • Lots of folks were asked if green and orange would look good together, and when they said no, we knew it would be perfect. At least they would remember our truck.
    Lots of folks were asked if green and orange would look good together, and when they said
  • Since the bed of the truck was removed and just the stock sides reused, we needed a way to carry our camping gear. So with the help of the 4-Wheeler's crew we built some pieces of aluminum to the cage to make a pseudo-bed.
    Since the bed of the truck was removed and just the stock sides reused, we needed a way to
  • Upon leaving Santa Rosa we had less than a week till the start of Ultimate Adventure. We hauled tail back to L.A. after a quick stop in San Jose, which we'll tell you about next month. Our agenda was to get some parts of the truck Rhino Lined before we left. We rolled into Rhino Lining of Van Nuys and laid out the plan for the truck. We wanted the inside floor of the cab sprayed as well as the insides of the bedsides and the rocker panels. We started by tearing everything out of the truck. With the paint masked off we pushed the truck in the booth and started spraying the black goo.
    Upon leaving Santa Rosa we had less than a week till the start of Ultimate Adventure. We h
  • When we were finished the cab had some insulation against road noise and drivetrain heat. In addition, having the bedsides sprayed helped keep them more rigid and rattle-free. For tons more images of the Ultimate Tacoma, go check out our Web site (www.4wheeloffroad.com) and click on the Tacoma link.
    When we were finished the cab had some insulation against road noise and drivetrain heat.
SOURCES
Bilstein
14102 Stowe Dr.
Poway
CA  92064
858-386-5900
www.bilstein.com
Rhino Linings of Van Nuys
www.rhinolinings.com
KC Customs
N/A
www.kccustoms.com
DesignIt
www.designitprototype.com
Fabworx
www.fabworxinc.com
Marlin Crawler
1543-B N. Maple
Fresno
CA  93703
www.marlincrawler.com
Toyota Racing Development - TRD
www.trdusa.com
American Racing
1275 Davis Rd., Suite 300
Elgin
IL  60123
8-00/-321-5489
3-10/-635-7806
www.americanracing.com
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