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Project Excursion Killer, Part 3

Our full-race, in-your-face '01 Suburban.
From the February, 2009 issue of 4Wheel & Off-Road
By David Kennedy
Photography by David Kennedy, Wendy Frazier
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When our 420hp, King-shocked,... 
   
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When our 420hp, King-shocked, BFG Baja T/A-clawed road warrior is stripped of all its '01 Suburban skin, it still looks ready to tear the heads off all other SUVs in the grocery store parking lot. There are 8100 Vortec reasons to lay into the throttle and two extra seats to take your buddies along for the biggest E-ticket ride of their lives.
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This is the view you are most... 
   
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This is the view you are most likely to see of our Suburban if you come across it on the high desert plains of California or Nevada. Off Road Unlimited kept the rear of the wide-body Suburban open to increase airflow through the Griffin radiator, to ease tire changes, and to make fuel stops as quick as possible. A yellow Hella foglight is used under dusty conditions to keep Trophy Trucks from becoming impacted in our backs like a set of 800hp wisdom teeth, and a custom tube bumper protects us if we can't get out of their way.
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Suspension travel at all four... 
   
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Suspension travel at all four corners is managed with Bilstein air bumps. These nitrogen pressurized cylinders control the last 4 inches of uptravel in the suspension and are mounted in adjustable sleeves that were TIG-welded to the front shock towers and held in place with Grade 8 bolts.
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Originally the Suburban was... 
   
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Originally the Suburban was set up with a four-wheel disc brake master cylinder without power assist, but it has since been upgraded to GM Hydro-Boost that uses power steering fluid pressure instead of vacuum for power assist brakes. The brake lines were routed using Goodridge braided stainless steel lines from Orme Brothers that go to two adjustable Wilwood proportioning valves mounted under the dash so the brakes can be dialed in on-the-fly for precise control.
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A Jet Transmission-built TH400... 
   
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A Jet Transmission-built TH400 with a manual valvebody, a heavy-duty torque converter, and a Summit deep-sump cast-aluminum transmission pan backs the 8.1L big-block. Four-wheel drive comes from an NVG241 transfer case that's been equipped with a slip-yoke eliminator kit and bolted in with an abuse-proof transmission mount. High Angle Drivelines designed, built, and high-speed-balanced the bulletproof driveshafts that use 1410 Spicer U-joints to allow 36 inches of rear-wheel travel without the need for a CV-joint. While we're under the truck, notice the cooling lines; they're protected by the original '73 GM truck frame and plumb the engine coolant to the rear of the vehicle.
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Should the big bad 'Burb ever... 
   
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Should the big bad 'Burb ever land on its TIG-welded chrome-moly rollcage, the driver, co-pilot, and navigator are all secured in Mastercraft suspension seats featuring adjustable lumbar support and Pyrotect five-point safety harnesses. Note the handformed aluminum dash, center console, and interior panels that complete the cockpit. They keep dirt, heat, and water out of the passenger compartment without adding much weight.
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It's hard to get stuck when... 
   
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It's hard to get stuck when you're streaking across the desert at upwards of 100 mph, but should the Suburban wallow in a bottomless sandpit, the front suspension has been equipped with 935 CV-joints from McKenzie's Performance Products and custom half-shafts built by ORU. Currently the four-wheel drive is a part-time traction aid because the 20 inches of front suspension travel is capable of exceeding the operating range of the current system. Larger CV-joints with slip shafts are currently being tested to create a true all-wheel-drive package. In the steering department the Dana 60 steering knuckles have proven to be indestructible since ORU added chrome-moly plate reinforcements and tie rods made from chrome moly and 7/8-inch Aurora rod ends.
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As hard as driver Maurice... 
   
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As hard as driver Maurice Rozo pushed the silver bullet, we barely ever saw the rear 14-bolt axle come off the ground. With 36 inches of suspension travel, King coilover and bypass shocks, and a custom-fabricated rear sway bar, the 37x12.5R-17 BFGoodrich Baja T/As stayed anchored to the ground and looked killer on Alcoa 17x8 wheels upgraded with black powdercoating and McKenzie's Performance Products bead locks.
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Alcoa Wheels Jet Transmission
ARB 4x4 Accessories
425.264.1391

www.arbusa.com
King Off-Road Racing Shocks
10402 Trask Ave.
Garden Grove
CA  92843
Aurora Bearing
www.aurorabearing.com
Lee Manufacturing
Auto Meter Products
413 W. Elm St.
Sycamore
IL  60178
(815) 899-0800

www.autometer.com
Mastercraft Race Products
BBK Performance
1871 Delilah St.
Corona
CA  92879
(909) 735-2400
McKenzie's Performance Products
BFGoodrich
(877) 788-8899

www.BFGoodrich.com
Off Road Unlimited
www.offroadunlimited.com
Bilstein Optima Batteries
888/806-8462

www.optimabatteries.com
Chevrolet www.optimabatteries.com
www.ormebros.com
Flex-a-lite
www.flex-a-lite.com
Precision Automotive
www.precisionautomotive.net
Fluidyne
www.fluidyne.com
Pyrotect
www.bellmotorsports.com
Fuel Safe
www.fuelsafe.com
Summit Racing
P.O. Box 909
Akron
OH
(800) 230-3030

www.summitracing.com
Griffin Radiators
Piedmont
SC
US Gear
9420 Stony Island Ave., Dept. SC
Chicago
IL  60617
Hannemann Fiberglass West Coast Differential
Hella
201 Kelly Dr
Peachtree City
GA  30269

www.hellausa.com.
Wilwood
4700 Calle Bolero
Camarillo
CA   93012
(805) 388-1188

www.wilwood.com
High-Angle Drivelines
www.highangledriveline.com

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