4Wheel & Off-Road Homepage

How to Build a Jeep CJ Wrangler

1976-1986: The Last of the Ugly CJ's

By John Cappa

http://images.4wheeloffroad.com/techarticles/131_0009_cj_ChartCJArticl_s.jpg

It's no secret; '76-'86 CJs are ugly. Big bulbous fenders, tacky grilles, and a body style that had been pretty much the same for over 30 years. Some owners have grossly disfigured their Jeeps even more by bathing the leper-like body in horrible colors of purple, pink, and other Easter pastels. But we're not going to chastise anyone for that (at least not more than we already have). What we will do is let you in on some buildup tips--things that need attention and things to look for on the final round fenders.

The '76-'86 Jeeps began life with some less-than-durable components. Almost all of them were outfitted with AMC model 20 rearends. This is probably the worst axle in Jeep history. The two-piece shafts are prone to breakage and the centersection has been known to spin on the axletubes. The tubes themselves are small in diameter, have thin tubing, and are easy to bend, even with 31s. For all of these reasons it is best to replace the 20 with a stouter unit such as a Dana 44. Some '86 CJs came with Dana 44 rear axles. These are hard to find in wrecking yards so a custom unit may be your only hope. Beware: Narrow-track CJs ran from 1976 until around 1982. The axles in these Jeeps are about 3 inches narrower than the later models. On top of this problem is that AMC 20s came with all kinds of different axleshaft lengths (up to 1/2-inch difference), even on models of the same year. This often makes the installation of aftermarket axles and full-floaters a pain. If the housing is bent the new axles will usually leak oil or screwup the locking hubs on a full-floater. In other words, ditch the AMC 20.


 Jeep Cj Side Vertical View Jeep Cj Under Front View
The front and rear shackle mounts on '76-'86 CJs are stamped and rolled sheet steel. The mounts frequently break when larger tires, urethane bushings, and longer shackles are added. Heavy-duty pieces are available through several suppliers. While you're in the area, replace the weak factory stamped-steel, two-piece shackles.
http://images.4wheeloffroad.com/techarticles/131_0009_cj_03_s.jpg
The carbs found on the last CJs were not known for mileage, reliability, or running at angles. Fuel injection is a good upgrade for the 258. The Motorcraft ignition could also stand replacing. Many injection systems include a new ignition.

1  | 2  | Next
Why Pay MSRP? Get free new car and truck invoice pricing quotes today

Related Photos

Related Articles

 
September 2008 New Products
The hot new parts you must have!... more
 
September 2008 4x4 Tech Questions - Nuts & Bolts
See what our readers are asking about now!... more
 
Leaf Spring Basics
More Simple Driveway Tech... more
 
Jeep Wrangler JK Cantilever Coilover Suspension - The Evo Lever
Off Road Evolution's Jeep JK Cantilever Coilover Suspension... more

Off Road Blog

 
30 MPG 4x4
I have this idea that Jeep (or Hummer or Toyota, or Nissan, or Ford, or VW or anyone else) should... more
 
Lady Jeep Wrangler
Windshield banners can say a lot about a person.... more
 
project search
I'm back from Ultimate Adventure and that was an unusual trip for me. The buggy had overheating... more
 
Ultimate Adventure 2008
I finally made it home from the Ultimate Adventure after driving all day yesterday, I left Denver... more

Off Road Forum

 
jeep stumble
appriciate it snow ill tell him to try that next fill up. i also got him to bring it over and i... more
 
Mysterious Bump
I have developed a mysterious bump somewhere in my suspension or driveline. The knock only happens... more
 
help!!!lights,tires,rims,and all other offroad stuff.
hey mudb8 guess wat???i just bought a 2004 jeep wrangler 4x4 with a 3" and 35" Goodyear wrangler... more
 
Wheel Spacer Good or Bad?
wheel spacers also cost nearly the same as decent steel wheels unless ya really like the wheels ya... more