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Clampy, Moe, & Jack

The Pep Boys Keep Clampy Alive
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To see what power gains we... 
   
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131 0305 Pep02 Z
To see what power gains we would get with a normal tune-up we headed first for a dyno. The guys at Street Rod magazine have a dyno in their shop that they happily let us use for this test. The initial 88.1 hp from Clampy's tired 22RE four-cylinder wasn't scary, but pulling our rusted truck into a shop full of beautifully built street rods sure was. We still have nightmares of Clampy launching off the dyno and destroying some sweet ride owned by that bearded guy from ZZ Top. It was just a bad dream. It didn't happen.
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After the dyno testing we... 
   
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131 0305 Pep03 Z
After the dyno testing we headed to a local Pep Boys and asked for the works. What we wanted was everything they would do in a general maintenance job to keep an old truck alive and running: the basic tune-up and fluid check. Our ASE certified mechanic, Angel Martinez, had his go-for guy rounding up all of our new lube and parts while he removed the old spark plugs, wires, distributor cap, and rotor.
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The new plug wires were also... 
   
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The new plug wires were also from BWD, and they easily snapped into place. They go by the Super Mag name, and they come with a limited lifetime warrantee. We hoped that with the NASCAR logo in the corner we would soon be careening around L.A. with excessive horsepower. We're still hoping.
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Our old engine belts were... 
   
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131 0305 Pep06 Z
Our old engine belts were cracked and rotten, not to mention that they had a tendency to squeal like a pig on very cold days. We usually wear underwear and always considered using the elastic wasteband as an emergency replacement should a belt ever break. Now that we have a new set of Dayco Dynaflex alternator, fan, and power steering belts we can leave the old tighty whities at home.
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The old plugs didn't look... 
   
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The old plugs didn't look in really bad shape, but we know that it's been over 10,000 miles since they were replaced. Martinez installed a standard set of NGK plugs and replaced the ignition rotor with one from BWD as well.
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We have only looked at the... 
   
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We have only looked at the distributor cap on Clampy once and that was to blast it with some WD-40 after a particularly fast water crossing. The replacement BWD cap, along with all the parts, was not a high-performance piece. Only the best basic parts for the Clampster.
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While Clampy was up on the... 
   
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131 0305 Pep09 Z
While Clampy was up on the lift, Martinez drained the engine oil and checked the brakes. Our brakes always seemed to work just fine, and the inspection revealed that they still had some life left in them, so for now they were left alone.
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Replacing the fuel filter... 
   
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Replacing the fuel filter is something usually overlooked until your rig won't start. We replaced the old one with one from Purolator. On Clampy it was easier to access it while up on the lift, through the wheelwell, with the tire and wheel removed.
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While it was up in the air,... 
   
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While it was up in the air, we also checked the ball joints in the front IFS. This revealed two lower ball joints as being almost shot. This will be addressed in the future by either swapping in a solid axle, replacing all the joints in the current front end, or rendering the truck useless after we blow the engine up with the use of nitrous. You'll have to wait and see.
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We had been hearing gear whine... 
   
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We had been hearing gear whine from the tranny for a while, but hadn't taken the time to check the gear lube levels. With the transmission, transfer case, and rear axle low about a quart each, it was no wonder. We could see where the rear transfer-case output seal may be leaking, and we'll address that in the future. With Clampy back on the ground, Martinez replaced the oil filter and starting filling the engine back up. We decided to try Valvoline's Max Life 10W-40 engine oil. It's recommended for vehicles over 150,000 miles and we're 45,000 past that.
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Our old air filter was kinda... 
   
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Our old air filter was kinda dirty, kinda really dirty. We replaced it with a new Purolater air filter. Quick, easy, done.
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The positive crankcase verticulation... 
   
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The positive crankcase verticulation (PCV) valve is a one-way line restrictor that takes gases from the crankcase and redirects them to get burned in the engine. Clampy's PCV valve seemed fine, but we replaced it with a new one for good measure. Then we checked the engine's timing. This was set at 8 degrees before top dead center and the manufacturer's suggested setting was 5 degrees.
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Finally Martinez did an entire... 
   
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131 0305 Pep13 Z
Finally Martinez did an entire coolant flush. This was done by hooking up a flushing machine in line between the engine coolant return and the radiator. Then as the engine pumped the old coolant out, new fluid replaced it into the radiator.
Pep Boys

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