Are Rear Discs Worth It?

The majority of us are saddled with factory-equipped drum brakes on the rear of our 4x4s, and quite a few of us still pump the pedal to stop drums on the front axle as well. Without a doubt, disc brakes on the front of any vehicle are an improvement over drums. Recognizing that, most manufacturers started switching to discs on their 4x4s in the early 1970s, or at least offered the option. In fact, one of our most-asked tech questions is how to retrofit older GM rigs with later-model front disc brakes, which we show how to do this month in "Dana 44 Front Disc Swap."

In the four-wheel-drive arena, the rear disc scenario has been severely lacking, even though performance and passenger cars have used them for quite a number of years. As SUVs became more popular, four-wheel discs on a four-wheel drive became a reality, with the Jeep Grand Cherokee and the Isuzu Rodeo being among the first to have them. These manufacturers know that disc brakes on the rear make for better stopping on the road and lead to safer handling characteristics, not to mention superior off-road performance.

But grabbing a set of slick stoppers off one of these rigs at a junkyard for a swap costs more than you think, even without considering the fabrication costs incurred to figure out how to bolt them on to your older rig. And going to your local fabrication or race-prep shop can set your bank account back even further, if you even have a bank account. One common trick is to use front disc stuff and weld weird brackets in place and hope for the best. We've seen this done, and while quite a few setups are way trick and work great, others are downright dangerous, either falling off the axle or even breaking while braking.

So how does the unlucky drum driver do a rear-disc conversion the right way the first time? We pondered that question for a while, wondering if the amount of work involved, as well as the bottom-line cost, would be worth the increased safety and reliability of converting to rear disc brakes. At our disposal for testing was a '79 Jeep Cherokee used for towing a trail-rig-laden trailer weighing about 5,000 pounds, for a GCVW of about 10,000 pounds. The factory drum/disc combo on this fullsize boat is barely adequate without trailer brakes, so Los Angeles freeway morons and steep mountain downgrades stress the factory brakes--and our nerves--just a tad too much.

To decide if disc brakes were affordable, easy to install, and worth the effort, we talked with Mike Jonas at Stainless Steel Brakes. Jonas suggested the company's new disc brake kit for '74-'91 fullsize Wagoneers and Cherokees with Dana 44 rears. Featuring two-piston calipers and semi-metallic shoes, the kits come complete with all attaching hardware and parts, even the brake fluid and gear oil you might need. Jonas said the kit is a true bolt-on, with no cutting, grinding, or welding involved, and that any regular backyard mechanic can handle the installation.

After a phone call, a few days wait, and a few hours of installation time, we found the results impressive. The kit truly is bolt-on, the braking is better than ever, and the technical support over the phone was excellent. Going to discs in the rear seems to be decidedly safer than the old drum setup.