4Wheel & Off-Road Homepage 4-Wheel & Off-Road
Facebook Newsletter

Winch Ready Custom Tubular Bumper

BluFerd Bumpers

By Fred Williams, Photography by Fred Williams

Bumpers are a necessary evil. They protect your 4x4 from trail obstacles as well as road obstacles like deer, cars, and grocery carts. However, big aftermarket bumpers add weight over stock bumpers and in some cases reduce approach angles and add unwanted length. Nonetheless, the benefits often outweigh the disadvantages, especially when a new bumper offers solid mounting points for tow hooks, off-road lights, and a winch. Bumpers can also give the mundane 4x4 a more aggressive, adventurous look if that’s important to you.

The classic chrome bumper on our F-150 had a dent, making it less than pristine. Though it was nice and light, we felt something tougher up front would be more useful when scrapping over trail obstacles or getting drug out of sloppy mud pits.
The classic chrome bumper on our F-150 had a dent, making it less than pristine. Though it

Our ’79 F-150, BluFerd, worked just fine without any fancy bumpers, but night vision wasn’t great and we wanted to test some of the new KC HiLites LED lights. A simple light bar would have been sufficient, but a bumper ready to house one of the many new winches that are equipped with winch rope instead of steel cable, such as the MileMarker Sec8 Scout, would add a bit of security to our ranch Raptor. A quick search led us to the Proto Fab line of bumpers sold through Jeff’s Bronco Graveyard.

Wrestling a healthy combination of 3-inch, 2-inch, 11⁄2-inch tubing, and 1⁄4-inch plate into place on the front of a truck that may have a slightly out-of-square body from years of use isn’t easy. Our Harbor Freight Tools engine hoist made a two-person job much easier.
Wrestling a healthy combination of 3-inch, 2-inch, 11⁄2-inch tubing, and 1⁄4-inch plate in

We opted for the prerunner-style winch bumper. Designed for early fullsize Broncos, they required slight adjustment to fit our F-150, but the result is a set of armor better suited to trail use and recovery than the classic chrome pieces we’re now storing in the shop rafters.

  • With the bumpers test-fitted, we sent them out to Powdercoating USA for some color. All the parts are sandblasted for a clean surface for the powder to adhere to. The bumpers and a set of old wagon wheels we had color-matched were preheated and then primered. The color powder is then sprayed on before going in the oven to bake.
    With the bumpers test-fitted, we sent them out to Powdercoating USA for some color. All th
  • Yes, orange is the color of choice. The powdercoat will give years of protection, and the bright color is reminiscent of the good old days before everyone “murdered out” their trucks with black wheels, bumpers, windows, taillights, and so on.
    Yes, orange is the color of choice. The powdercoat will give years of protection, and the
  • To install the Proto Fab Bronco bumper on our F-150, we had to drill mounting holes on the sides because the stock holes didn’t line up. A total of eight 1⁄2-inch Grade 8 bolts hold the bumper on BluFerd. An adapter bracket was needed to mount the rear bumper.
    To install the Proto Fab Bronco bumper on our F-150, we had to drill mounting holes on the
  • The Mile Marker SEC8 Scout is an 8,000-pound electric winch with 96 feet of Dyneema synthetic winch rope. The 4.8hp motor draws the rope in through a black anodized aluminum fairlead. Though the bumper adds weight, the lighter rope-equipped winch reduces it a fair bit.
    The Mile Marker SEC8 Scout is an 8,000-pound electric winch with 96 feet of Dyneema synthe
  • On top of the bumper we fitted two of KC HiLites’ piercing new 8-inch LED lights. Unlike the many LED lights on the market that use multiple lights in a bar, these use two high-output LEDs aimed at an acute reflector to give a long-range beam not common to LEDs. The best part is that the old-school yellow KC light covers give BluFerd that classic look while hiding modern technology.
    On top of the bumper we fitted two of KC HiLites’ piercing new 8-inch LED lights. Unlike t
  • Though we’d like to think we are now sufficiently prepared with our 8,000 pounds of pulling power, it doesn’t hurt to have a backup plan like a quality tow hook. A Warn bolt-on hook is hidden along the bottom side of the bumper just in case we ever need a tug loose.
    Though we’d like to think we are now sufficiently prepared with our 8,000 pounds of pullin
SOURCES
Jeff's Bronco Graveyard
7843 Lochlin Drive
Brighton
MI  48116
248-437-5060
www.broncograveyard.com
KC Hilites
P.O. Box 155
Williams
AZ  86046
928-635-2486
www.kchilites.com
Harbor Freight
3491 Mission Oaks Blvd
Camarillo
CA  93011
800-444-3353
www.harborfreight.com
ProtoFab
P.O. Box 967
Dewey
AZ  86327
928-632-0216
www.protofab4x4.com
Mile Marker
Pompano Beach
FL
800-866-8647
www.milemarker.com
Powdercoating USA
440 Sherwood Road
Paso Robles
CA  93446
805-237-8886
www.powdercoatingusa.net
Warn Industries
12900 S.E. Capps Road
Clackamas
OR  97015
800-910-1122
www.warn.com
By Fred Williams
Enjoyed this Post? Subscribe to our RSS Feed, or use your favorite social media to recommend us to friends and colleagues!

*Please enter your username

*Please enter your password

*Please enter your comments
Comments:
Not Registered?Signup Here
(1024 character limit)
4Wheel & Off-Road