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Professional Hemi Swaps by American Expedition Vehicles

How To Hemi

By Fred Williams, Photography by Fred Williams

Stuffing a Hemi V-8 in a Jeep JK Wrangler may seem like a huge undertaking, but the crew at American Expedition Vehicles (AEV) has removed the guesswork. The JK is the hottest vehicle in off-roading these days, but for all its pluses it has one big negative: the engine. In stock form the 3.8L V-6 isn’t bad, but add a hard top, taller tires, a winch bumper, and all your trail tools and gear, and the next thing you know the Wrangler isn’t wrangling very high speeds uphill (and we’re talking about the two-door; the Unlimited can be a downright turtle with four adults inside).

AEV has been developing the Hemi conversion for years and can sell you a do-it -yourself kit or do it for you in their facility outside of Detroit, Michigan. Their shop has a clean professional feel comparable to the many boutique auto shops that specialize in performance street cars. The AEV mechanics don’t just stuff an engine under the hood of your Jeep; they literally transplant the power of the late-model Jeep Grand Cherokee or Commander 5.7 or 6.1L V-8 into your Jeep with factory-style wiring, plumbing, cooling, and not a single annoying Check Engine light glowing on your dash. You really will think it rolled off the factory floor that way.

So is it Worth it?
We had the chance to testdrive an ’11 Rubicon Unlimited with a 5.7L Variable Valve Timing (VVT) V-8 engine on a road trip in Montana and decided that it is just about the perfect vehicle. We often like to play the “If I could only have one vehicle, what would it be?” game, and this Jeep made a good showing.

First the bad news: This Jeep will set you back about $72,000 which includes lift, tires, wheels, bumpers, an engine and transmission swap, and the price of the new Wrangler. But when you consider that there isn’t a new vehicle on the market that has these options along with solid axles, four doors, and a coil-sprung suspension besides the Mercedes Benz G550 (which starts at over $100,000), then the price looks better. Yes, it’s a dream for most, and who would want to risk damaging such an investment on severe off-road trails? But when you’re behind the wheel fighting a strong headwind and still accelerating up tall Montana passes, you start to wonder why Jeep doesn’t build them this way to start with.

Our test vehicle was equipped with an AEV snorkel and bumpers along with 37-inch tires on AEV wheels. The engine pulled great, but initial acceleration was a tad slow. We later found out there are different “tunes” available for the engine and transmission controllers and we had been given a tamer version. The comfort level and power of this Jeep with leather and the curvaceous new-for-2011 Jeep interior would have diehard Jeepers groaning for less civility, but you learn to really enjoy on long trips. We suspect that even the grumpiest of gray haired Jeep drivers would cherish such a vehicle, though they may never admit it.

  • The stock Jeep JK 3.8L V-6 isn’t the worst engine ever put in a Jeep, but there is no replacement for displacement. With the current Chrysler/Jeep 5.7L, 6.1L and 6.4L V-8s available offering between 330 and 470 hp, stuffing one of these under the hood of your JK is a no-brainer.
    The stock Jeep JK 3.8L V-6 isn’t the worst engine ever put in a Jeep, but there is no repl
  • The finished conversion kit has been well thought out and includes motor mounts, transmission mounts, battery trays, and an aluminum cross-flow radiator. Plus, many of the parts are manufactured to AEV’s specifications from the same suppliers that supply Chrysler/Jeep, meaning their quality is equal to or better than factory. AEV offers two conversion kits from $4,000 to $5,300 depending on desired upgrades. Add the engine and other parts, and a frugal DIY conversion is about $10,000.
    The finished conversion kit has been well thought out and includes motor mounts, transmiss
  • If you are not interested in doing the job yourself you can have the job done at AEV for around $20K. AEV’s Hemi engine conversion is more akin to a performance vehicle buildup than just an engine swap. At their shop in Michigan they literally lift the body off the frame to dissect and rebuild your Wrangler the way those doctors rebuilt Steve Austin (the Six Million Dollar Man for all you youngsters). Better. Stronger. Faster.
    If you are not interested in doing the job yourself you can have the job done at AEV for a
  • AEV has many other upgrades that you can choose to add to the engine swap project, such as custom leather seats, new gauges, suspension kits, snorkels, and exclusive stamped steel body armor.
    AEV has many other upgrades that you can choose to add to the engine swap project, such as
  • AEV will build and ship vehicles just about anywhere in the world. The shop can assemble your used Jeep with used parts or get a Jeep straight from the dealer floor and install a brand-new V-8. AEV’s Jeeps have been owned by everyone from ranchers to CEOs of large companies and foreign kings. Swapping a V-8 into a Jeep isn’t anything new, but for those with more money than time, this is a great way to spend it.
    AEV will build and ship vehicles just about anywhere in the world. The shop can assemble y
SOURCES
American Expedition Vehicles
28025 Oakland Oaks Ct
Wixom
MI  48393
248-926-0256
www.aev-conversions.com
By Fred Williams
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