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1994 Dodge Truck - Throttle Bodies Tested

Are They Worth It?
By Jerrod Jones
Photography by Jerrod Jones
1994 Dodge Throttle Body Compare
F&B has multiple throttle... 
   
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1994 Dodge Throttle Body Compare
F&B has multiple throttle bodies to choose from, but we went with a 2x52mm unit meant for mildly modified 5.2L and 5.9L Magnum engines. The body is a one-piece machined billet-aluminum unit with stainless steel throttle shafts and smooth rounded edges ramping into the 52mm bore. F&B's kit also comes with new stainless steel Allen screws to bolt in your original sensors from the factory throttle body. If you have more than 60,000 miles on your ride, F&B suggests replacing the sensors.
1994 Dodge Throttle Body Remove
The factory throttle body... 
   
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1994 Dodge Throttle Body Remove
The factory throttle body (TB) can be removed in about three minutes. A couple of vacuum lines and a few wiring harnesses need to be disconnected, and the factory TB will lift right off the manifold. Before we removed the factory TB we did a couple of dyno runs on the Dynatech dynamometer to compare with. At the peak, we made 257 hp at the rear wheels.
1994 Dodge Throttle Body Butterfly Plates
You can certainly see why... 
   
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1994 Dodge Throttle Body Butterfly Plates
You can certainly see why it might improve the airflow path into the engine over our factory throttle body. Unlike cheesy aluminum castings, the machined billet-aluminum almost guarantees no cracks or pit holes in the body of the TB. All surfaces are coated with a clear sulfuric anodized coating, while the butterfly plates are cut from 6061-T561 aluminum and open on ABEC high-speed ball bearings. We were just hoping that it would work as well as it looked.
1994 Dodge Throttle Body Sensors
The factory sensors are reused... 
   
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1994 Dodge Throttle Body Sensors
The factory sensors are reused on the new F&B throttle body, but with new hardware. Stainless steel Allen screws are supplied to add the sensors onto the new TB.
1994 Dodge Throttle Body Bolt Manifold
Once we had the sensors on,... 
   
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1994 Dodge Throttle Body Bolt Manifold
Once we had the sensors on, we bolted the new F&B throttle body into place on our intake manifold. A few minutes later, we had the truck back on the dyno to get another few rolls out of it and see what happens. F&B suggests turning the engine on and off once or twice before you drive so the ECU can get used to the difference in airflow at idle over the old TB.
1994 Dodge Throttle Body Dyno
With the throttle body install... 
   
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1994 Dodge Throttle Body Dyno
With the throttle body install finished (in all of about 15 minutes), the truck was thrown back onto the dyno at The Dyno Shop. Mark Macneil hooked up a T-fitting inline on one of our vacuum hoses to tell if there was a difference in the amount of vacuum into the engine (Macneil did this for our stock TB as well). If the engine had a little less vacuum, then it would prove that the new throttle body was actually allowing more air to flow into the engine.
1994 Dodge Throttle Body Engine
The Dyno Shop
10042 Prospect Ave.
Santee
CA  92071
F&B Performance Engineered Products
www.fbthrottlebodies.com

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