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Jeep Wrangler Lift Kit: All-Around YJ Underpinnings

3 1/2 Inches Make A "Square" Jeep Hip

By Tom Morr, Photography by

The ’87-’95 Jeep Wrangler YJs are now one of the best values in wheeling. They’re incredibly affordable in decent condition, and their aftermarket is still active. (On the flipside, the recession caused many CJ part numbers to disappear—as well as many of the yuppies who were originally attracted to the YJ.)

For extreme trail-only use, a ’97-’06 TJ is probably a better Jeep platform. For a budget street/trail Jeep, though, the YJ is tough to beat.

Spring-under leaf lifts are a high-value YJ upgrade since they’re easy enough to do at home. YJ springs can be sourced dirt-cheap through many mail-order sources, although some kits might not include all the necessary components to cure rear driveshaft vibration. For YJs, this includes transfer case shims to eliminate rear driveshaft vibration. (At under 4 inches of lift, the shims might not be necessary if the NP231 has a slip-yoke eliminator kit and an aftermarket rear driveshaft with CV joints.)

The standard Superlift 31⁄2-inch YJ kit includes springs, U-bolts, transfer-case lowering spacers, replacement front sway bar links, track bar brackets to center the axles, a dropped pitman arm, extension brackets for the brake lines and bumpstops, and light-valved Superide shocks.
The standard Superlift 31⁄2-inch YJ kit includes springs, U-bolts, transfer-case lowering

Superlift actually offers three 31⁄2-inch kits for fitting 33s, keeping YJs streetable while improving off-road clearance and articulation. The “soft” spring-rate Superide kit is intended for four-bangers/soft tops, while the “stiff” HD kit is engineered for YJs that have six- or eight-cylinder engines, winch bumpers, and hardtops. In the middle ratewise is the premium 31⁄2-inch kit from the company’s trail-oriented Black Diamond division. Besides having different spring rates, the Black Diamond leaves feature tapered plates and Teflon antifriction pads for easier articulation. Details that improve durability include shot-peened leaves, military double-wrapped spring eyes, flat pad seats (which reduce spring sag and stress), and urethane spring eyes.

We went with the stiffer HD kit because our particular YJ has the 4.0L engine and some accessories. Stiffer springs also settle and sag less over time.

Superlift doesn’t publish spring rates for a few reasons, first and foremost being that leaf spring rates aren’t truly linear, and the rating depends on whether the rate per inch is determined from the free/unladen position or the curb/loaded position. If measured from curb weight, any manufacturer’s weight rating likely wouldn’t reflect a modified 4x4’s actual curb weight.

Options
This job was a budget rehab of a YJ that previously had an experimental monoleaf suspension. The Jeep already had a fully functional aftermarket steering stabilizer and sway bar disconnects; both are available from Superlift.

Superlift also offers the NP231 slip-yoke eliminator kit, upgraded DOT-compliant braided steel brake hoses, and TruSpeed speed recalibration module (for ’92-’06 YJs and TJs). This install-it-yourself kit fits up to 33x12.50 tires. Stock wheels will clear; aftermarket recommendations are minimum 15-inch diameter, maximum 8-inch width, and between 31⁄4 and 4 inches of backspacing.

Devoting five or so hours in your driveway and a few hundred bucks can give YJs a new street/trail attitude. Ridewise, the “stiff’ Superlift springs are surprisingly soft, having a comparable road ride to the funky monoleaves they replaced.

  • A YJ leaf spring kit is about the easiest install ever. With the Jeep frame on a hoist or safe jacks, remove the old U-bolts and leaves and swap in the new ones. Polyurethane bushings slip into the eye ends and are installed on the shackle and pivot ends of the springs.
    A YJ leaf spring kit is about the easiest install ever. With the Jeep frame on a hoist or
  • Rear springs feature a degree wedge between the leaf and axle to alleviate driveline bind. The bumpstop brackets install under the new U-bolts. This is a simple yet effective solution for keeping the springs from overcompressing.
    Rear springs feature a degree wedge between the leaf and axle to alleviate driveline bind.
  • Front springs get the same treatment as the rear, but without degree shims. The aftermarket front shackles are fitted with a pin to attach a tow bar—trick!
    Front springs get the same treatment as the rear, but without degree shims. The aftermarke
  • An optional steering stabilizer should be used as shown here to help steering wander and shimmy. The Superlift kit also uses cost-effective track bar extension brackets, as opposed to replacement bars with adjustable ends, to recenter the axles. The kit comes with a dropped pitman arm to help keep the draglink level.
    An optional steering stabilizer should be used as shown here to help steering wander and s
  • Because the axles will be 31⁄2 inches farther from the frame, either the stock brake lines must be carefully extended or longer hoses must be used. When bending or extending the OE lines, be careful not to kink the tubing. The base kit includes Superide twin-tube hydraulic shocks, which have fairly light valving. YJ owners who spend a lot of time off-road might want to consider upgrading to monotube-style shocks.
    Because the axles will be 31⁄2 inches farther from the frame, either the stock brake lines
  • The kit’s transfer-case spacers are contoured to fit the recesses in the crossmember. They lower the unit for a better driveline angle. This usually controls driveline vibration when running 33s. If not, the next corrective steps are a slip-yoke eliminator kit, then an aftermarket rear driveshaft with CVs. This Jeep already had both of these upgrades from a previous lift.
    The kit’s transfer-case spacers are contoured to fit the recesses in the crossmember. They
SOURCES
Tri County Gear
1143 West 2nd Street
Pomona
CA  91766
909-623-3373
www.tricountygear.com
Superlift Suspension Systems
300 Huey Lenard Loop
West Monroe
LA  71292
888-299-4692
www.superlift.com
By Tom Morr
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