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Portable Welder Shootout: Hobart Champion 4500

A Great Base Camp Welder & Generator

By: , Fred Williams, , , Photography by , , Rick Péwé
131 1104 Portable Welder Shootout Hobart Champion 4500 Front Shot

In our quest to find the ultimate trail welding machine we found that there really wasn't one perfect welder for every job. A number of welders excelled in different situations and with different techniques. Our tests found that the Hobart Champion 4500 stick welder and generator make a cool system for the home and a great base camp welder and (semi)portable power unit for trail runs, adventure outings, and 4x4 events.

We consider the Champion 4500 a medium-weight unit; it weighs a hefty 190 pounds, which makes it difficult for one person to move. But with a helping hand or its wheel-mounted system (accessory) the unit is easier to lug around. The generator makes a great truck bed mounted system that's easy to use and provides plenty of power for stick welding while cranking out enough juice for power tools like grinders and drills to fix a slew of metal and mechanical problems.

SPECS
CHAMPION 4500
Price $1,735
Power 10 hp at 3,600 rpm;
4,000-4,500 watts continuous power
Output (amps) 60-140
Outlets Two 120V AC, two 240V AC
Fuel Unleaded pump
Starting Method Pull
Weight (lb) 190
Dimensions (in) 203/4 wide, 223/4 high, 311/4 deep
Accessories Cover, portable running gear
with wheels, lifting eye for hoisting

Pros
•Produces quality welds
•Dependable
•Easy to operate
•Motor runs on unleaded fuel
•Reliable and consistent 110V and 240V AC power source
•Excellent power source in remote locations
•Could be used for powering a smaller MIG or TIG welder also

Cons
•Large and heavy
•Noisy
•Higher skill level needed for welding thin metal
•Run out of gas and you're done welding

  • 131 1104 Portable Welder Shootout Hobart Champion 4500 Stick Weld Test
    The Champion 4500 is built with a dependable Briggs & Stratton Intek 10hp motor, which puts out 140 amps for AC stick welding and 4,000 watts of continuous AC power for tools and accessories. The unit output enough power to consistently lay down quality beads and to weld nicely. This is a great unit for heavy-duty repairs like broken axletubes. The system is uncomplicated, dependable, and easy to start.
    131 1104 Portable Welder Shootout Hobart Champion 4500 Stick Weld Test
    The Champion 4500 is built with a dependable Briggs & Stratton Intek 10hp motor, which put
  • 131 1104 Portable Welder Shootout Hobart Champion 4500 Adjusting Amperage Range
    The Hobart stick welder is simple to operate-just a few minutes after we had it out of the box we had the generator running and the unit ready for welding. The Champion 4500 runs on unleaded pump fuel; the amperage range for welding is 60 to 140. The gas motor is a quite noisy but bearable.
    131 1104 Portable Welder Shootout Hobart Champion 4500 Adjusting Amperage Range
    The Hobart stick welder is simple to operate-just a few minutes after we had it out of the
  • 131 1104 Portable Welder Shootout Hobart Champion 4500 Electrical Outlet Test
    There are four easy-to-access receptacle outlets, two 120V AC and two 240V AC. Having the ability to run power tools and lighting in the middle of nowhere is awesome and makes trail repairs easier. The system is great for running power tools or a light plasma cutter like Hobart's AirForce 250ci. We ran a number of tools like a grinder and disk sander, which didn't bog down due to a lack of electrical power.
    131 1104 Portable Welder Shootout Hobart Champion 4500 Electrical Outlet Test
    There are four easy-to-access receptacle outlets, two 120V AC and two 240V AC. Having the
SOURCES
Hobart Welders
N/A
AK
800-626-9420
www.hobartwelders.com
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