4Wheel & Off-Road Homepage 4-Wheel & Off-Road
Get Adobe Flash player

1991 Chevy Truck EBC Brakes - Bulletproof Brakes

EBC's Slotted Rotors And Kevlar Pads
From the February, 2009 issue of 4Wheel & Off-Road
By Fred Williams
Photography by Fred Williams
1991 Chevy Truck Caliper
1991 Chevy Truck Products
The EBC Web site has a full... 
   
  read full caption
1991 Chevy Truck Products
The EBC Web site has a full listing of all its product applications, offering many different pads for different types of usage. The reps recommended the softer yellow pads for our application due to the greater stopping performance. However they also offer a harder green pad that is designed for long-lasting performance. Softer brake pads have always been inherently better at stopping the vehicle. But since the EBC pads are Aramid fiber-based they also have superior longevity, where the old standard semimetallic pads can wear quickly. Kevlar, which is commonly found in bulletproof jackets, is an Aramid fiber and known for good resistance to impact, abrasion, chemical contamination, and thermal degradation, all properties desired in a brake pad too.
1991 Chevy Truck Pads
In addition to installing... 
   
  read full caption
1991 Chevy Truck Pads
In addition to installing the yellow pads we also replaced the factory brake rotors with some new EBC grooved and slotted rotors. These rotors are designed to help release heat, dirt, and gases from the braking process. Also, the slots and dimples are not cut all the way through so as to not weaken the rotors and to help fight cracking or shattering of the unit from hard braking.
1991 Chevy Truck Rotor
On many applications replacing... 
   
  read full caption
1991 Chevy Truck Rotor
On many applications replacing the rotors requires removing the wheel studs that are pressed into the wheel hub or unit bearing. The proper tool for this is a hydraulic press. However, not everyone has access to one. If you're toolbox-challenged like us, use a soft brass punch to knock the studs out, and be very careful not to damage the threads.
1991 Chevy Truck Rotor Direction
This is the proper direction... 
   
  read full caption
1991 Chevy Truck Rotor Direction
This is the proper direction of the brake rotors when installed. Note how the convex side of the slot is pointed forward. The rotors are marked left and right so be sure yours are installed properly. We feel that mounting them in the opposite direction may also help braking, but could result in severe chattering and shortened longevity. Also note the brake dust on the pads after a few hundred miles. This is common especially with the high-performance yellow pads. Brake dust is mostly rotor material, and the higher friction of the yellow pads will produce this. If your truck is more of a pavement ride with fancy wheels you want to keep clean, look into the harder green pad as an option.
1991 Chevy Truck Rear View
Most of us just slap on new... 
   
  read full caption
1991 Chevy Truck Rear View
Most of us just slap on new brakes and go, but there is actually a recommended break-in procedure for the EBC pads that makes perfect sense to follow. The EBC pads get better with time and have a red break-in coating that helps reduce noise but also promotes the chemical seating of the pad. In addition, there will be a small bit of noise for the first thousand miles, but that is normal. During that first 200 miles try to be gentle on the brakes. Follow the gentle driving with about five 60 to 10 mph brake sessions to heat up the brakes. Do not stop completely, but rather keep driving a bit to cool everything. Do not be surprised by any smell of warm brakes as that is also normal for the first 1,000 to 1,500 miles as the pads seat themselves.
EBC Brakes

Related Articles

1991 Chevy Truck Interior Upgrades
We're transforming the interior of the Red Sled project '91 Chevy truck into the more appealing... more
1991 IFS Chevy Truck - The 30-Minute Wheeler
IFS (Inferior Front Suspension) And What Goes Wrong... more
1991 Chevy Truck Transfer Case - Trans-Action
Electric Autos and Trick Transfer Cases for the Sled!... more
1991 Chevy 3/4 Ton Truck - IFS Exploration
Going Beyond Bolt-On With Blitzkrieg Steering And Rough Country Axles!... more

More Related Content