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2010 Ultimate Adventure

2010 Ultimate Adventure

GM Erod Emission Legal Chevy Small Block

Péwé's Pile Gets UA-Ready

By Fred Williams, Photography by Fred Williams

Let us introduce you to the project vehicle for this year's Ultimate Adventure, our annual weeklong four-wheeling trip you can read about in the November and December issues. We'll simply call it Péwé's Pile for now.

You see, our boss has had this heap of parts in his garage for about as long as we've known him. It used to be a '76 CJ-7 that had lofty dreams and ambitions but little time to get finished. Then the stars aligned, an idea was hatched, and common sense fell to the wayside as we decided to build this pile into a trail-worthy UA rig. But how do you build a CJ that hasn't been done before? You don't. Instead, you build the same old CJ, with just a few touches that'll make it a modern machine. It may not even stand out in a crowd, but then again, it might be like nothing you've seen before.

Before we get too far ahead, let's deal with problem number one: We want a simple, powerful, efficient engine that will run this old CJ down any trail yet still pass the tailpipe-sniffing inspectors we love to hate. To do that we had to have an Erod.

Smog testing is a pain in the neck and oftentimes just a money-making scheme for state governments. Nonetheless, many of us have to deal with this problem, and the problem just multiplies when you attempt an engine swap in a vehicle that requires a yearly smog exam. So what if we told you that we're going to swap in a new 400-plus-horsepower V-8 and cruise it through the smog station without a single problem? Think we're crazy? Well, we might be, but this buildup should fall together much easier than you could imagine. (Now we're doomed for putting that in print.)

What is Erod & Why?
Erod is General Motor Performance Parts' answer to a question asked by SEMA and the State of California. SEMA represents all the aftermarket parts manufacturers and all of us who like to meddle with the mechanical wellbeing of our cars, trucks, hotrods, 4x4s, and everything else with a powertrain to make it more fun. The State of California wants clean air and will tax, smog-test, and harass us gearheads in any way possible to get it.

General Motors realized the answer was a smog-legal crate engine that could be swapped into just about any vehicle required to pass inspection and yet still supply enough power to send tire-burning smoke into the atmosphere (be careful; burnouts aren't legal either). Since GM rolls vehicles off the assembly line every day with clean emissions and great power (can you say Corvette?), why not devise an engine package that can be stuffed in any old hot rod, rock buggy, or late-model and that would run clean and keep a grin on the driver's face? And so GM built that engine and named it Erod, as in "environmental (hot) rod."

  • The Erod engine package is going to be offered in different displacements, but we chose the basic LS3 6.2L V-8. This engine is commonly found in new Corvettes and Camaros and is rated at 430 hp and 424 lb-ft of torque. The LS3 comes with a Corvette-specific flexplate but can be bolted up to most any GM V-8 transmission, either manual or automatic.
    The Erod engine package is going to be offered in different displacements, but we chose th
  • The Erod engines are similar to most crate engines but also include a wiring harness, an ECU, an air filter, catalytic converters, a fuel tank evap canister, O2 sensors, and a drive-by-wire throttle pedal. The idea is that this engine can be swapped into any built-from-scratch or smog-tested vehicle with OBD-I diagnostics (pre -'96).
    The Erod engines are similar to most crate engines but also include a wiring harness, an E
  • The Erod also comes with two different sets of exhaust manifolds...
  • ...Corvette and Camaro. The exhaust pipes are designed to use the Camaro manifold flanges, but either is acceptable for the smog test.
    ...Corvette and Camaro. The exhaust pipes are designed to use the Camaro manifold flanges,
  • The first step of this buildup was a total disassembly of the Jeep. In California a vehicle is decided by its frame's vehicle identification number, so we had to keep the frame. Everything else will either get sold or stuffed in Péwé's backyard, likely the latter.
    The first step of this buildup was a total disassembly of the Jeep. In California a vehicl
  • We tore down the Jeep, had the frame sandblasted, and then dragged the carcass to Advance Adapters. Getting the frame cleaned up was definitely worth the $100, as it made working on and welding to it much easier, plus we could inspect for any old damage or cracks. Luckily, we found none.
    We tore down the Jeep, had the frame sandblasted, and then dragged the carcass to Advance
  • Advance has been helping wheelers swap V-8s into Jeeps since before most of you readers could walk without falling over. We decided on the company's LS series motor mounts, which are adjustable side-to-side.
    Advance has been helping wheelers swap V-8s into Jeeps since before most of you readers co
  • We pushed the engine as far as possible to the passenger side, roughly 2 inches off center. The front axle is going to be a driver-side drop for many logical reasons, driveshaft clearance being the most important. Offsetting the powertrain to the right will offer more clearance above the front differential.
    We pushed the engine as far as possible to the passenger side, roughly 2 inches off center
  • Behind the Erod, a GM Performance Parts 4L80E transmission will live along with an Atlas transfer case, but all this adds up to a very long powertrain. Adjusting everything slightly this way and that and leaving adequate length for axles, exhaust, and a rear driveshaft (we're looking at 18 to 22 inches) will be the tricky part of an engine swap. Next time: cage, coils, and cramming it all in a little Jeep.
    Behind the Erod, a GM Performance Parts 4L80E transmission will live along with an Atlas t
SOURCES
GM Performance Parts
P.O. Box 33170
Detroit
MI  48232
800-577-6888
www.gmperformanceparts.com
Advance Adapters
4320 Aerotech Center Way
Paso Robles
CA  93446
800-771-6171
www.advanceadapters.com
By Fred Williams
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